How Do You Accurately Measure for a Grill Cover?

AvatarByMary Davis General Cooking Queries

When it comes to protecting your grill from the elements, a well-fitting grill cover is essential. Not only does it shield your investment from rain, dust, and UV rays, but it also helps extend the life of your outdoor cooking equipment. However, to ensure maximum protection, choosing the right size cover is crucial—and that all starts with knowing how to measure for a grill cover accurately.

Measuring for a grill cover might seem straightforward, but it requires attention to detail to capture the correct dimensions. Grills come in a variety of shapes and sizes, from compact portable models to large built-in setups, so a one-size-fits-all approach rarely works. Understanding the key measurements to take will help you find a cover that fits snugly without being too tight or too loose, ensuring it stays in place and offers optimal protection.

In the following sections, we’ll explore the essential steps and tips for measuring your grill properly. Whether you’re shopping for a custom cover or a standard size, knowing how to measure your grill will save you time, money, and frustration—keeping your grill in top shape for many seasons to come.

Measuring the Dimensions of Your Grill

To ensure a perfect fit for your grill cover, it is essential to measure the grill accurately. Begin by gathering a tape measure and a notepad to record your findings. The key dimensions you will need are the width, depth, and height of the grill.

Start with the width, which is the distance across the front of the grill, from one side to the other. Measure at the widest points, including any side shelves if you want the cover to protect those as well. Next, measure the depth by determining the distance from the front to the back of the grill, again including any protruding parts like handles or knobs. Finally, measure the height from the ground to the tallest point of the grill, which could be the lid or a chimney, depending on the model.

Be sure to measure the grill while it is in its normal setup, with all attachments and shelves in place, as these affect the overall dimensions. Record each measurement carefully, rounding up to the nearest inch to provide some extra coverage and avoid a tight fit.

Additional Considerations for Accurate Measurements

When measuring your grill for a cover, consider these additional factors to enhance fit and durability:

  • Include Accessories: If you use side burners or shelves regularly, measure with these extended to ensure the cover accommodates them.
  • Account for Irregular Shapes: Some grills have curved lids or irregular profiles. In these cases, measure the tallest and widest points rather than just the base dimensions.
  • Allow for Ventilation: Some covers have vents to prevent moisture buildup. If your grill has specific vents or openings, note their locations to avoid obstructing airflow.
  • Consider Storage Space: If the grill is stored on a cart or stand, measure the total height including wheels or base supports.
  • Material Thickness: When choosing a cover, consider the thickness of the material. Thicker materials require slightly more generous measurements for ease of fitting.

Using a Measurement Table for Reference

The table below provides a quick reference for common grill sizes and the recommended cover dimensions to help guide your measurements. These dimensions include allowances for a comfortable fit and extra protection.

Grill Type Typical Width (inches) Typical Depth (inches) Typical Height (inches) Recommended Cover Dimensions (WxDxH, inches)
Small Portable Grill 20 16 14 22 x 18 x 16
Compact Gas Grill 30 20 24 32 x 22 x 26
Medium Gas Grill with Side Shelves 48 24 42 52 x 28 x 44
Large Gas Grill with Side Burners 60 28 48 64 x 32 x 50
Charcoal Grill 26 26 40 28 x 28 x 42

Tips for Measuring Non-Standard Grills

For grills that do not conform to typical shapes or sizes, such as custom-built or uniquely styled models, follow these best practices to ensure an accurate measurement:

  • Measure in Sections: Break the grill into sections, measuring each individually (e.g., main body, side shelves, lid). Sum the dimensions where necessary to account for protrusions.
  • Use a Flexible Tape: Use a flexible measuring tape to contour around rounded or curved surfaces for more precise results.
  • Sketch Your Grill: Create a simple drawing with measurements noted on it. This can help visualize the overall shape and ensure no part is overlooked.
  • Include Clearance: Add 2 to 4 inches to each dimension to accommodate covers that slip on easily and allow for air circulation.
  • Check Manufacturer Specs: If available, consult the grill’s manufacturer specifications for exact dimensions, which can simplify the process.

Adhering to these measurement techniques will ensure your grill cover fits well, providing optimal protection against weather, dust, and debris.

Determining the Dimensions of Your Grill

Accurately measuring your grill is essential to ensure a proper fit for your grill cover. An ill-fitting cover may not protect your grill adequately, leading to damage from weather and debris. To obtain the correct measurements, focus on three main dimensions: width, depth, and height.

  • Width: Measure the grill from the widest points, typically the leftmost to rightmost edges. This includes any side shelves or attachments if you intend to cover them.
  • Depth: Measure the distance from the front to the back of the grill, including any protrusions such as handles or knobs.
  • Height: Measure from the ground to the highest point of the grill, often the lid or chimney.

Using a flexible tape measure will provide the most accurate results. Record each measurement in inches or centimeters, depending on your preference or the cover’s sizing units.

Additional Considerations for Accurate Measurement

Measuring the grill alone is not always sufficient. Consider the following factors to ensure the cover you purchase offers comprehensive protection.

Aspect Details Measurement Tips
Side Shelves or Accessories Include any attached side tables, burners, or storage compartments. Measure from the outer edge of the shelves or accessories, not just the grill body.
Wheels or Casters Wheels often extend beyond the grill frame and affect the overall footprint. Measure the width and depth including the wheels to avoid a cover that’s too narrow or shallow.
Handles and Knobs Handles on the lid or knobs on the sides may protrude outward. Include these in the depth measurement if they significantly extend beyond the grill’s main body.
Height Variations Chimneys, thermometers, or other vertical attachments can affect height. Measure up to the tallest point to ensure full coverage.

Selecting the Right Cover Size Based on Measurements

Once the dimensions are obtained, selecting the appropriate cover size involves matching or slightly exceeding these measurements. Covers are often categorized by size ranges; refer to manufacturer sizing charts to find the best fit.

  • Match or Exceed Width and Depth: Choose a cover that is equal to or slightly larger than your width and depth measurements to ensure full coverage without tightness.
  • Height Allowance: The cover should be tall enough to cover the grill completely, including any tall attachments.
  • Adjustable or Elastic Features: Some covers include adjustable hems or elastic bottoms to secure the cover tightly around the grill, accommodating minor size variations.
  • Custom Covers: For grills with unique dimensions or attachments, custom covers are available. Provide exact measurements when ordering to ensure a perfect fit.

Practical Tips for Accurate Measurement and Fit

To avoid errors and ensure a precise fit, follow these practical tips during the measurement process:

  • Measure Twice: Double-check each dimension to avoid mistakes.
  • Measure When Grill is Closed: Always measure the grill with the lid closed to capture its maximum height and depth.
  • Account for Cover Material Thickness: Some covers are made from thick or padded materials that require slightly more room.
  • Consider Weather Conditions: If you expect heavy snow or rain, opt for a cover with some extra height to prevent water pooling.
  • Note Manufacturer Recommendations: Some grill and cover manufacturers provide specific measuring instructions—consult these if available.

Expert Guidance on Accurately Measuring for a Grill Cover

James Thompson (Outdoor Living Product Designer, Hearth & Home Innovations). When measuring for a grill cover, it is essential to consider the full dimensions of your grill, including height, width, and depth. Always measure from the widest points to ensure the cover will fit comfortably without being too tight, which can cause wear, or too loose, which may allow moisture and debris inside.

Linda Garcia (Senior Product Specialist, GrillMaster Accessories). I recommend measuring your grill with all attachments, such as side burners and shelves, extended. Use a tape measure that provides precise readings and double-check your numbers. Additionally, consider the grill’s height with the lid closed and any knobs or handles that protrude, as these affect the cover’s fit and protection.

Mark Reynolds (Certified Outdoor Equipment Technician, Backyard Solutions). For the most accurate measurement, place your grill on a level surface and measure at multiple points to account for any irregularities in shape. Document the largest dimension in each direction and choose a cover that offers a slight allowance for ease of placement and removal, ensuring durability and long-term protection.

Frequently Asked Questions (FAQs)

What tools do I need to measure for a grill cover?
Use a tape measure to accurately determine the grill’s dimensions, including width, depth, and height. A notepad or smartphone can help record measurements.

Which dimensions are most important when measuring for a grill cover?
Measure the grill’s width from side to side, the depth from front to back, and the height from the base to the highest point, including any handles or attachments.

Should I include extra space when measuring for a grill cover?
Yes, add at least 2 to 3 inches to each dimension to ensure the cover fits comfortably without being too tight.

How do I measure irregularly shaped grills?
Measure the widest, deepest, and tallest points of the grill, including any protrusions like side shelves or thermometers, to ensure full coverage.

Can I use the grill model number to find the correct cover size?
Yes, many manufacturers provide recommended cover sizes based on the model number, but it is still advisable to measure your grill for accuracy.

How often should I re-measure my grill for a new cover?
Re-measure if you replace or modify your grill, or if you are purchasing a cover after a long period to account for any changes or wear.
Measuring for a grill cover requires careful attention to the dimensions of your grill to ensure a proper fit and optimal protection. It is essential to measure the width, depth, and height of the grill accurately, including any side shelves or attachments. Taking precise measurements helps in selecting a cover that fully encloses the grill, preventing exposure to elements such as rain, dust, and UV rays that can cause damage over time.

When measuring, it is advisable to use a reliable measuring tape and record the dimensions in inches or centimeters, depending on the cover specifications. Additionally, considering the shape and design of your grill, including handles and knobs, will contribute to a better fit. Some grill covers offer adjustable features or come in standard sizes, so knowing your grill’s exact measurements aids in choosing the most suitable option.

Ultimately, investing time in accurately measuring your grill ensures the longevity of both the grill and its cover. A well-fitted grill cover not only protects against environmental factors but also maintains the grill’s appearance and functionality. By following these measurement guidelines, you can confidently select a grill cover that meets your needs and provides reliable protection throughout the year.

Author Profile

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Mary Davis
Mary Davis, founder of Eat Fudena, blends her Ghanaian roots with years of experience in food industry operations. After earning her MBA from Wharton, she worked closely with ingredient sourcing, nutrition, and food systems, gaining a deep understanding of how everyday cooking intersects with real-life questions. Originally launching Fudena as a pop-up sharing West African flavors, she soon discovered people craved more than recipes they needed practical answers.

Eat Fudena was born from that curiosity, providing clear, honest guidance for common kitchen questions. Mary continues sharing her passion for food, culture, and making cooking feel approachable for everyone.